Introduction to the Personal Assistant  tm
    The Personal Assistant is a culmination of engineering design and development over the past twelve years.  Conceived in 1993, this design was a departure from previous mechanical Hands, including not only anatomically similar mechanical Hands, but arms as well, packaged into a supporting chassis.  This effort began with a complete redesign of previous mechanical Hands, having fewer parts and better actuators.  Compact packaging of finger joint actuators allowed for anatomically proportioned lower and upper arm sections; proportion defined as link lengths, not currently diameters.  Design and packaging for a three-axis shoulder onto the arm was next, followed by integration of the arm assembly into a support chassis measuring only 9 inches in diameter by 19 inches long.  The working load for each hand is 10 lbs, using a design factor of safety of three.  No-load joint speeds were designed for 90 degrees /sec.  All fabrication drawings (over 100) will be completed by December, 1997, and prototype development could begin as funding allows.  A specifications list on the personal assistant may be viewed in the figure #2.

    Fundamental Design Assumptions

    • Selection of body, arm, hand and head dimensions to closely match the 50th percentile, Male Military recruit would result in the closest match of link lengths to the general population of  potential teleoperators.
    • Typical range of motion for human joints measure up to 90 degrees.  Human hand to eye coordination response is approximately 3/4 second.  Therefore, robot joint speed (no load) was chosen to be 90 degrees per second.
    • Robot manipulation includes derivatives of power and precision grasping.  Power grasping requirements were derived from an automotive industry study concluding that most objects manipulated by a person during daily activity weigh under 4 lbs.  Load capacities of each hand were increased to 10 lbs. to accommodate testing with heavier objects.
    • Precision grasp requirements are derived from angular joint resolution.  Angular resolution at a given robot joint was determined to be +/- 2 degrees.
    • Unlike industrial robot design requirements, a high degree of accuracy (position of the robot arm in space to a programmed point) and repeatability (return of robot arm to a point as a function of linkage tolerances) are not tightly required in this design, since these attributes are not emphasized in performing object manipulation by humans.
    • Design to incorporate ease of manufacturability, ease of assembly and ease of repair.
    • Design considerations to include manufacturing from plastic wherever possible.